How they work

SA series electric cylinders offer high thrust force and precise, instantaneous machining control.
The versatility of the electric system makes them the ideal solution in a wide variety of industrial processes.

High Flexibility of Applications

Bending

Drawing

Keying

Assembly

Clinching

Trimming

Chamfering

Marking

Straightening

Riveting

Pressing

Cutting

Compressing

Why choose Alfamatic electric cylinders

Active control of the Process

Movements are continuously monitored in terms of acceleration, speed, and position. Active position control ensures high stopping-point accuracy, which can be further enhanced with the use of an external micrometer-grade position transducer.

High productivity

The rod excursion is minimized: the cycles are accelerated and the processing times are reduced.

Application flexibility

Complex machining cycles are easily programmable, with individually saved and fully independent parameter sets.

Long duration

The synergy of high-performance mechanical components guarantees extended durability, even in demanding operating environments.

Low management cost

Energy consumption is limited to the processing stage only, optimizing energy efficiency.

Versions and Characteristics

FROM 1 TO 5 kN
FROM 10 TO 180 kN
FROM 200 TO 300 kN

The components of the kit

The command and control system is built on four tightly integrated components, designed to work together in perfect synergy.

Equipped with motor, temperature sensor, load cell and absolute encoder, to measure the force and position of the rod.

It drives the brushless motor of the cylinder and controls the position of the rod.

It checks, in real time, the force and instantaneous position of the cylinder.

All the cables needed to connect the different components of the system.

Accessories and Options

External Load Cell

The external HPT load cell allows precise measurement of low forces, further extending the versatility of Alfamatic electric cylinders.

External Micrometric Probe

It enables micrometric precision measurement of the tool’s true position relative to a reference point on the workpiece, eliminating inaccuracies caused by structural play and deformation.

C Frame

Low-bending monolithic steel structure.
Ground mold support plate made of steel.

Electric Cabinet

Pre-wired, containing:

  • Drive-unit
  • General on-off switch with door lock
  • Magnetic thermal protection switches
  • Redundant power supply switches
  • Cooling system
  • Terminal block for connection to main panel

Lubricating Grease

Specific lubricating grease for presses with planetary roller screws.

Grease Pump

It enables the addition of grease inside the electric actuator nut throught the greasing hole.

RFID

RFID device for the automatic identification of the processing code.
Upon reading the RFID tag, the Press-Right system autonomously loads the corresponding processing recipe and configures the press parameters accordingly, eliminating the need for manual setup and minimizing the risk of configuration errors.

Range and Technical Specifications

SA1SA2SA5SA10SA15SA25SA50SA70SA100SA120SA150SA180SA200SA300
Nominal Force (kN)1251015255070100120150180200300
Maximum Speed (mm/s)25025025025022014025018010012510083150100
Repeatability at Constant Load (± mm)0,040,01
Measured force accuracy (± F.S.)0,5%0,5%0,5%0,5%0,5%0,5%1%0,7%0,5%0,5%0,5%0,5%0,5%0,5%
Anti-rotation system accuracy0,7°
Direction of Measurementbi-direction (compression and traction)traction
Stroke (mm)280280280300
420
300
420
300
420
250
420
250
420
250
420
250
420
250
420
250
420
420420
Force Sensor (load cell)externalinternal
Parking brakestandard
Screw Construction Technologyrecirculating ballssatellite rollers
Screw Life Span (in millions of cycles)2020203015153015103020153030
Measurement and Control InstrumentPress-Right
SA1
SA2
SA5
SA10
SA15
SA25
SA50
SA70
SA100
SA120
SA150
SA180
SA200
SA300

Download

SA1-SA5 Installation Manual - ita

16/07/2024